Screw Press Sludge Dewatering Machine-Quotation for ultra-high pressure diaphragm frame filter press, low-temperature drying equipment, and high-pressure belt machine

Description

Working Principle:

After the sludge undergoes flocculation to form flocs, it is fed into the thickening section by a feed pump, where gravity is used to achieve initial dewatering. Subsequently, the material is pushed to the dewatering section, where the rotating screw shaft propels the sludge forward. At the same time, the gap between the screw shaft and the fixed and moving rings gradually narrows, creating a continuously increasing squeezing force that squeezes out the water from the sludge. The water is discharged through the gaps between the rings and the filter slots, and the dewatered sludge cake is discharged from the outlet.

Structural Composition:

The core components consist of a fixed ring, a moving ring, a spiral shaft, a flocculation mixing tank, a drive unit, and a cleaning system. The fixed and moving rings are stacked alternately to form the filter chamber, through which the spiral shaft passes. The cleaning system uses high-pressure flushing water to prevent filter clogging and ensure continuous equipment operation.

Key features:

Not prone to clogging, requiring no high-pressure cleaning water or large amounts of flushing water; compact structure, occupying only 1/3 the space of traditional dewatering equipment; highly automated, capable of 24-hour unattended operation; low energy consumption, low operating noise, and low maintenance costs.

Technical Parameter Table:

Screw Press Sludge Dewatering Machine
Equipment selection
model	DS standard throughput Standard processing volume （kg/h）		Sludge flow rate (m³/h)
model	Low concentration low concentration	high concentration high concentration	2000mg/L	5000mg/L	10000mg/L	20000mg/L	25000mg/L	50000mg/L
KY101	3	5	~ 2.5	~ 1.0	~ 0.5	~0.25	~ 0.2	~ 0.1
KY131	5	10	~ 3.5	~ 1.4	~ 1	~0.5	~ 0.4	~ 0.2
KY132	15	20	~ 7.5	~ 3	~ 2	~1	~ 0.8	~ 0.4
KY251	15	30	~ 10	~ 4	~ 3	~1.5	~ 1.2	~ 0.6
KY201	9	15	~ 6	~ 3	~ 2	~ 1	~ 0.8	~ 0.4
KY202	18	30	~ 12.5	~ 5.7	~ 4	~ 2	~ 1.6	~ 0.8
KY252	30	60	~ 19	~ 7.6	~ 6	~3	~ 2.4	~ 1.2
KY301	30	60	~ 20	~ 8	~ 6	~2.5	~ 2.4	~ 1.2
KY302	60	120	~ 37.5	~ 15	~ 12	~5	~ 4.8	~ 2.4
KY303	115	175	~ 57.5	~ 23	~ 17.5	~7.5	~ 7	~ 3.5
KY304	150	230	~ 75	~ 30	~ 23	~10	~ 9.2	~ 4.6
KY351	50	100	~ 32.5	~ 13	~ 10	~5	~ 4	~ 2
KY352	125	200	~ 62.5	~ 25	~ 20	~10	~ 8	~ 4
KY353	185	300	~ 92.5	~ 37	~ 30	~15	~ 12	~ 6
KY354	250	400	~ 125	~ 50	~ 40	~20	~ 16	~ 8
KY401	80	155	~ 47.5	~ 19	~ 15.5	~6.5	~ 6.2	~ 3.1
KY402	160	310	~ 92.5	~ 37	~ 31	~13	~ 12.4	~ 6.2
KY403	285	455	~ 142.5	~ 57	~ 45.5	~19.5	~ 18.2	~ 9.1
KY404	365	610	~ 182.5	~ 73	~ 61	~26	~ 24.4	~ 12.2

Specifications and weight
model	specimens of Stellate body Specification（mm）	External dimensions			net weight Net weight（kg）		running weight Running weight（kg）
model	specimens of Stellate body Specification（mm）	long Long（L）	Width (W)	Gao High（H）	net weight Net weight（kg）		running weight Running weight（kg）
KY101	DN100x875	1300	600	950	180		285
KY131	DN130x1180	1870	730	1170	230		375
KY132	DN130x1180	2000	960	1230	330		575
KY201	DN200×1520	2260	830	1422	360		600
KY202	DN200×1520	2400	1040	1450	420		795
KY251	DN250x1760	2690	880	1600	480		785
KY252	DN250x1760	2810	1120	1600	780		1300
KY301	DN300x2220	3310	1000	1700	725		1250
KY302	DN300x2220	3500	1300	1700	1315		2200
KY303	DN300x2220	3700	1650	1700	1725		3005
KY304	DN300x2220	4000	2050	1750	2125		4125
KY351	DN350x2480	3610	1100	1850	1120		1885
KY352	DN350x2480	3820	1490	1850	1920		2995
KY353	DN350x2480	4120	1770	1850	2770		4800
KY354	DN350x2480	4320	2290	1850	3670		6485
KY401	DN400x3100	4550	1180	2250	2010		3385
KY402	DN400x3100	4870	1710	2250	3810		6605
KY403	DN400x3100	4790	2550	2250	5360		9670
KY404	DN400x3100	4840	3140	2250	6960		12920
Operating conditions
Model	stacking machine speed reducer motor Screw press geared motor	Power (Kw)		amount to Total	Pressure of water for cleaning Cleaning with water pressure	Water consumption for cleaning Water consumption for cleaning（L/h）	Maintenance frequency Maintenance frequency
Model		stirred reducer Mixing gear motor		amount to Total			Maintenance frequency Maintenance frequency
KY131	0.18X1	0.2×1		0.38		~43
KY132	0.18X2	0.2×1		0.56		~86
KY201	037×1	0.2×1		0.57		~48
KY202	0.37×2	0.2×1		0.9		~81
KY251	0.55X1	0.2×1		0.75		~58
KY252	0.55X2	0.2×1		1.3		~116
KY301	0.75X1	0.4×1		1.15		~93
KY302	0.75X2	0.4×1		1.9		~186
KY303	0.75X3	0.4×1		2.65		~279
KY304	0.75X4	0.4×1		3.4	>2kg/cm²	~372	10 minutes/day
KY351	1.1X1	0.4×1		1.5		~126
KY352	1.1X2	0.4×1		2.6		~252
KY353	1.1X3	0.4×1		3.7		~378
KY354	1.1X4	0.4×1		4.8		~504
KY401	1.5X1	0.4×1		1.9		~115
KY402	1.5X2	0.4×1		3.4		~230
KY403	1.5X3	0.4×2		5.3		~345
KY404	1.5X4	0.4×2		6.8		~460

Application areas:

Suitable for sludge dewatering generated from municipal sewage treatment plants, food processing wastewater, printing and dyeing wastewater, aquaculture wastewater, chemical wastewater, etc. It is especially suitable for treating low-concentration, easily clogged sludge and is the preferred equipment for small and medium-sized sewage treatment projects.

идкого шлама с помощью сочетания винтовой экструзии и концентрации гравитации и широко используется в различных типах сценариев очистки сточных вод.

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Jiangsu Kaiya Environmental Protection Technology Co., Ltd.

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