APPLICATION

Russian industrial sludge treatment project

Background:A large energy enterprise in russia is engaged in in- dustrial wastewater treatment.Demand,facing the problem of high viscosity sludge dewatering.Solution:Adopt kaiyas self-developed,non-standard customized ultra-efficient integrated dosing equipment to adapt to severe cold climate conditions and help sludge dewatering process.Project results:Received unanimous praise from russian custom- ers.

Thai food processing wastewater treatment project

Cooperation background:A food company in thailand failed to treat organic sludge.The company faces environmental penalties.Solution:Customized box dryer+agent synergistic treat- ment process,to solve the problem of high oil sludge de- watering.Project results:Sludge reduction reached 90%,re- source utilization rate increased to60%.

Vietnam municipal sewage plant upgrade project

Background:A municipal sewage treatment plant in hanoi,vietnam needs to im- prove the treatment efficiency.To cope with the pressure of urban expansion.Solution:The 302 type of stacked screw sludge dewatering machine is deployed, combined with the intelligent control system,to achieve unattended operation, and the daily sludge treatment capacity is increased to 200 tons.Project results:The operating cost is reduced by 35%,the dehydration efficiency is increased by 40%,and it has become a recommended demonstration project by the environmental protection department in vietnam.

African Municipal Sludge Resource Utilization Project

Background: A camp in Tanzania, Africa, needed to address wastewater treatment issues at the source of drinking water.Solution: Utilizing Kaiya's independently developed screw press sludge dewatering machine as the main equipment in the dewatering stage, combined with an integrated water purification process. Highly effective in addressing the challenge of purifying drinking water for the African population.Project Results: Comprehensively solved the drinking water pain points for African users. The simple process, low cost, ease of installation, and user-friendliness were highly praised.

Habahe Industrial Solid and Hazardous Waste Resource Utilization and Recycling Project

Project Timeline: October 2024Equipment Selection: Two 401 screw press sludge dewatering machines, along with supporting conveyors and fully automatic dosing devicesProject Background: The project's total treatment capacity is defined as 170,000 tons/year of hazardous waste disposal, with provisions for future processing of additional waste.Solution: To ensure the efficiency, stability, and automation of the treatment process, the project strictly controls the quality and compatibility of core equipment selection: Two 401-type screw press sludge dewatering machines are selected as the core solid-liquid separation equipment. This equipment has advantages such as small footprint, low energy consumption, high dewatering efficiency, and convenient operation and maintenance. It can effectively reduce the water content of sludge, laying the foundation for subsequent resource utilization. A screw conveyor is provided to achieve closed-loop transportation of sludge and solid waste, reducin

Wastewater Treatment Plant Project in Hebi

Wastewater Type: Municipal SewageSupply Solution: Non-standard wastewater treatment equipment supplied by Kaiya Environmental Protection, including mechanical bar screens, sludge scrapers for high-efficiency sedimentation tanks, centrally driven single-pipe sludge suction machines for secondary sedimentation tanks, and belt thickener/dewatering integrated machines.Discharge Effect: Meets discharge standards: GB18918-2002 "Discharge Standard of Pollutants for Municipal Wastewater Treatment Plants"

The Heilongjiang Tongjiang Million-Ton Sludge Dewatering Plant Projec

The dewatering equipment designed by Kaiya can handle oven-dry sludge exceeding the original design requirements of 1.6 T-DS/s, with a maximum capacity of 1.8 T-DS/s. This significantly improves efficiency while achieving greater energy savings for the same processing capacity; the actual processing capacity is increased while operating costs are lower, less than half of the previous investment.

Mulan Wastewater Treatment Plant Sludge Low-Temperature Drying Project

Project Time: September 2025Equipment Selection: Air-cooled low-temperature dryer KY21600FL and supporting non-standard equipmentProject Background: This sludge treatment project is designed strictly according to the long-term plan of the existing wastewater treatment plant, fully considering the future growth trend of regional wastewater volume. The existing wastewater treatment plant has a long-term daily wastewater treatment capacity of 20,000 tons. Based on the relevant calculation standards for sludge production during wastewater treatment, the design capacity of this sludge treatment system is determined to be 20 tons of sludge with a moisture content of 80% per day. This fully matches the sludge production of the wastewater treatment plant during long-term operation, ensuring timely and efficient sludge treatment.

Qihang Automobile Co., Ltd. Electrophoresis Wastewater Treatment Project

Wastewater Types: Degreasing wastewater, silane wastewater, electrophoresis wastewaterDesign Scheme: Physicochemical-Biological-MBR treatment schemeDischarge Effect: Meets discharge standards: GB8978-1996 "Integrated Wastewater Discharge Standard" and DB33/887-2013 "Indirect Discharge Limits for Nitrogen and Phosphorus Pollutants in Industrial Wastewater"

Sludge Dewatering Project at a Wastewater Treatment Plant in Shaanxi Province

Project Time: May 2025Equipment Selection: 1500 High-Pressure Belt Continuous Sludge Deep Dewatering Machine and two Screw Press Sludge Dewatering MachinesProject Background: The wastewater treatment plant's sludge treatment system has a current design capacity of 15,000 m³/d, which can meet the current sludge treatment needs. To cope with future increases in wastewater treatment volume, the long-term design capacity is planned to be 30,000 m³/d, reserving space for future expansion and avoiding large-scale renovations later.Solution: This project focuses on the sludge treatment stage of the wastewater treatment plant, aiming to achieve efficient dewatering and resource utilization of sludge through scientific and reasonable process and equipment configuration, helping the wastewater treatment plant achieve its overall environmental protection goals. The project fully considers future development needs, adopting a "short-term construction, long-term reservation" planning

Sichuan Kang Le Water Plant 1.5-meter Belt Concentrator + Non-standard Equipment

Project Time: March 2025Equipment Selection: Two 1500 high-pressure belt continuous sludge deep dewatering machines and supporting non-standard equipmentProject Background: The wastewater treatment plant's initial design capacity is 15,000 m³/d, with a future design capacity of 30,000 m³/d. The sludge dewatering workshop's civil engineering is based on the long-term scale, while the equipment is configured for the near future, balancing current and future needs. Excess sludge with a moisture content of 99.2% is pumped to a high-pressure belt concentrator for dewatering to approximately 70% moisture content. The sludge cake is conveyed by belt to a plow mixer, mixed with crushed straw, and then conveyed by a mixing belt to an aerobic fermentation drum. The decomposed material is then screened and packaged.Project Outcomes: This project effectively solved the problem of treating high-moisture-content excess sludge through advanced sludge dewatering and fermentation processes. Thi

Sichuan Province Fluorine-Containing Wastewater Sludge Drying Project

Project Time: July 2025Equipment Selection: Low-Temperature Dehumidifying DryerProject Background: The project requires processing 2 tons of oven-dried sludge with a moisture content of 85% daily to reduce it to a moisture content of 30%, with a water removal capacity of no less than 1.57 tons/day.Solution: This project focuses on the safe and efficient treatment of sludge, adopting a core design philosophy of "low risk, low energy consumption, and high controllability" to create a professional sludge drying solution that fully meets both environmental protection and production operation requirements. In terms of safety design, the project employs a low-temperature drying process, strictly controlling the drying temperature below 90℃ to avoid potential safety accidents caused by high-temperature sludge drying. Simultaneously, it innovatively applies a mesh belt static drying model, ensuring dust-free drying throughout the process and completely eliminating the risk of dust ex

Case Study: Chemical Wastewater Sludge Dewatering Treatment at Sichuan Yinxi Wastewater Treatment Plant

Project Time: August 2025Equipment Selection: Two 500m high-pressure belt continuous sludge dewatering machines, two 301 screw press sludge dewatering machinesProject Background: Sichuan Yinxi Wastewater Treatment Plant primarily treats chemical wastewater. Its sludge comes from a wide range of sources, encompassing multiple process stages including biological treatment tanks, flotation tanks, advanced treatment workshops, and sedimentation equipment. The wastewater treatment plant is designed to treat 34kg/day of oven-dry sludge and has strict requirements for sludge treatment, requiring the sludge moisture content to be reduced to below 60%, subsequently disposed of as hazardous waste by a professional company.Solution: Based on the actual needs of Sichuan Yinxi Wastewater Treatment Plant, our company customized a comprehensive treatment solution including 5-meter high-pressure belt sludge dewatering machines, screw press sludge dewatering machines, and non-standard equipment.Project

Case Study: Sludge Treatment Project at a Chemical Plant in Yangzhou

High-Efficiency Synergy of Low-Temperature Drying and Screw Press Dewatering TechnologiesProject Time: June 2025Equipment Selection: Low-Temperature Dehumidifying Dryer, Screw Press Sludge Dewatering Machine 401In the field of industrial wastewater treatment, the reduction and stabilization of chemical sludge has always been a key issue for enterprises to achieve environmental compliance and cost optimization. A chemical plant in Yangzhou, as an important chemical production enterprise in the region, generates 11.5 cubic meters of sludge daily, which is extremely difficult to treat due to its complex composition and high moisture content. To completely solve this problem, our company provided a combined treatment process solution of a low-temperature dryer and a screw press dewatering machine. After on-site installation and commissioning, the sludge moisture content was successfully and stably controlled below 15%, providing a replicable and efficient solution for sludge treatment in t